Process Characteristics Of Various Types Of Puffed Food Machinery

Extruded food, or puffed food, is a novel type of food that has gained popularity globally in recent years. Developed using various raw materials such as grains, beans, potatoes, and vegetables, this food undergoes processing with puffing equipment to produce a diverse variety of foods that are not only visually appealing but also loaded with essential nutrients. With its uncomplicated production equipment and simple operation, this food category has gained immense momentum due to its low investment and high returns. The equipment investment is minimal, and the speed of return is fast, thereby making it a highly viable food category.

Types of puffed food machinery

There are various types of puffed food machinery available in the market that differ in their use and equipment. Based on the raw materials used, there are primarily three kinds of puffing machines. The first type of machinery uses an extruder to produce small snacks using corn and potato as raw materials. The second type of puffing machine involves using plant protein to create structured protein foods, commonly referred to as plant meat. The third type of machinery uses grains, beans, or potatoes as raw materials to puff up staple foods.

Besides these, indirect heating-type puffing machines are also used for trial production, and refined grain puffing powders are utilized to produce puffed food products. Overall, the primary objective of all these puffing machines is to produce tasty and crispy snacks that are loved by people of all ages. As such, they play a crucial role in the food industry.

Main features of puffed food machinery:

By implementing cutting-edge frequency converter speed control technology, the host has enhanced its functionality, resulting in improved stability and energy efficiency. This has made the equipment more robust and reliable, allowing it to run optimally.

The life of the screw is extended due to the use of alloy steel nitriding treatment. Additionally, the individual equipment is designed with a modular structure, allowing for flexible combinations based on specific requirements.

To guarantee a longer lifespan for the transmission part of the equipment, a forced lubrication system is implemented. This ensures that proper lubrication flows throughout the equipment, enhancing its efficiency and performance.

Introducing a cutting-edge solution for temperature control, we present a visual automatic system that revolutionizes the way temperatures are managed. This innovative system aims to make temperature control more intuitive and accurate by incorporating visual cues and enhancing parameter accuracy. By rearranging the original content, we have generated a highly similar version that maintains the core information while presenting it in a different format.

The puffed food machinery is equipped with a screw that has a convenient self-cleaning feature. This means that there is no necessity to disassemble the screw for cleaning purposes when the machinery is not in operation.

Different production processes can be accommodated by using various screws and adjusting the length-to-diameter ratios accordingly. It is essential to consider these factors as they play a crucial role in ensuring optimal performance and efficiency. By selecting the right screw type and appropriate length-to-diameter ratio, manufacturers can customize their production processes to suit specific requirements and achieve desired outcomes. It is important to carefully assess the needs of the production process and consult with experts to determine the most suitable screw and length-to-diameter ratio combination.

The flexibility of the twin-screw extruder allows for a wide variety of raw materials to be used, resulting in multiple shapes for the final product. With its flexible configuration, different models and setups can be chosen to achieve the production of different products.

The machinery and equipment used in the production of puffed food undergoes a complex process composition. The process involves several stages that are carefully monitored to ensure the consistency and quality of the final product.

The process composition begins with the selection of high-quality ingredients such as grains, flakes, or pulses. These ingredients undergo a pre-cleaning process to remove any foreign objects before being cooked in steam or water. The cooked ingredients are then loaded into a machine, which applies heat and pressure to form the desired shape.

The next stage entails cooling and drying the puffed food to remove any excess moisture. Once this is done, the food is ready for flavoring, which involves the addition of specific flavors, colors, and seasonings to enhance its taste and aroma.

The final stage involves packaging the puffed food, which includes sealing and labeling the product to ensure its freshness and shelf-life. The packaging process is crucial as it ensures that the puffed food maintains its quality and integrity even during storage and transportation.

Overall, the process composition of puffed food machinery and equipment requires careful attention to detail throughout the entire production process to guarantee a consistent and high-quality end product.

When it comes to selecting a suitable powder mixer for your production line, it is essential to consider the required output. Luckily, there are various models available, including BFJ-I, BFJ-II, and BFJ-III, from which you can choose. Each of these models is designed to handle different production volumes and requirements. Therefore, it's crucial to select the right model that aligns with your production line's unique needs.

The feeding machine utilizes the motor to facilitate the process of conveying through a power screw, ensuring that feeding becomes both convenient and efficient.

The puffing machine is designed to cater to different production line outputs. Depending on the requirements, various DSE type puffing hosts are selected. The production line output can vary from 100kg/h to 600kg/h. The puffing machine can handle a wide range of raw materials including corn flour, rice flour, flour, cereal flour, and more. This versatility allows for flexibility in the production process.

The air conveyor is a type of system that utilizes the fan's wind power to transport the raw materials to the oven. By setting up different fans according to the product's specifications, the air conveyor ensures smooth and efficient transportation. Its innovative design makes it an ideal choice for those looking for a reliable and energy-efficient conveyor system. With the air conveyor, businesses can improve their production efficiency and reduce energy costs, making it a worthwhile investment.

The multi-layer oven is predominantly an electric oven that operates at a temperature range of 0-200 degrees Celsius. The temperature can be conveniently regulated through the control cabinet. The oven interior is designed with a double-layer stainless steel mesh bag. Its baking time can be customized according to the tempo required. With a variety of layer options to choose from - three, five, and seven layers - this stainless-steel oven is the perfect bakery or kitchen companion.

The seasoning line is composed of various equipment such as octagonal tubes, cylinders, lifting single or double drums, tailored to meet the specific output and product type requirements. Depending on the seasoning needs, the equipment includes oil spraying, sugar spraying, and coating machinery.